Industrial Silicon

Your Leading Industrial Silicon Supplier in China

Guangzhou Shenglong Import And Export Trade Co., Ltd have several factories in Henan. Our main products are: silicon manganese, industrial silicon, steel sand aluminum, aluminum block, aluminum iron, silicon aluminum iron, ferrochrome, ferromanganese, manganese ore, carburizing agent and so on

R&D Capability

We have laboratories and our own technical center equipped with advanced chemical analysis equipment, physical testing chambers and experimental workshops that can conduct small-scale to large-scale testing.

 

Support Customization

We can produce various types of ferroalloy according to customer demand, at the same time, chemical composition and particle size can also be customized.

 

Best Cost Assurance

We have four production lines with an annual output of 50,000 tons. All our products are shipped directly from the production site, which enabled us to provide our partners with high quality, low price and competitive services.

Quality Assurance

Third-party testing institutions guarantee that each batch of goods meets the requirements of our partners. Our production process is implemented under the advanced quality control mechanism, and each link is strictly controlled to ensure that the goods delivered to the partner are fully qualified.

 

 

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What is Industrial Silicon
 

Industrial silicon, also known as silicon metal and crystalline silicon, is a basic industrial raw material. It is a silver-gray crystalline material that is hard and brittle. Silicon is the second most abundant element in the Earth's crust, making up 25.7% of the crust by mass. It does not occur uncombined in nature but occurs chiefly as the oxide (silica) and as silicates. Industrial silicon is produced by reducing silicon dioxide with carbon in an electric furnace. It is mainly used as an additive to non-ferrous alloys and as a starting material for the production of semiconductor silicon. Industrial silicon is also mainly used in the manufacturing of silicon-aluminum alloys in the aluminum alloy industry.

 

 
Product Specification

 

Atomic number 14
Atomic mass 28.0855 g.mol -1
Electronegativity according to Pauling 1.8
Density 2.33 g.cm -3 at 20 °C
Melting point 1410 °C
Boiling point 3265 °C
Vanderwaals radius 0.132 nm
Ionic radius 0.271 (-4) nm ; 0.041(+4)
Isotopes 5
Electronic shell [Ne] 3s23p2
Energy of first ionisation 786.3 kJ.mol -1
Energy of second ionisation 1576.5 kJ.mol -1
Energy of third ionisation 3228.3 kJ.mol -1
Energy of fourth ionisation 4354.4 kJ.mol -1

 

 

Benefits of Industrial Silicon

Following are the benefits or advantages of Silicon (Si):
➨It is second most abundant element available in the crust of the Earth.
➨It is relatively low in costs due to use of well established processing techniques.
➨There is huge market for crystalline Silicon (Si).
➨It has highest efficiency.
➨Due to its hardness, large wafers can be handled safely without any damage.
➨It is thermally stable upto 1100oC.

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What are the Properties of Industrial Silicon
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Physical Properties

The physical properties of silicon vary considerably in its natural form versus after it has been refined, or as part of a compound structure. It is officially classified as a metalloid, which means it has physical properties of both metal conductors and nonmetal insulators. In its raw form, silicon is found in about a 25% concentration in sand, and is refined for common uses in the manufacture of glass cookware that retains heat well, in ornamental glass products of many varieties, and as an ingredient in concrete. Compounds of silicon have a range of industrial uses due to their durability and ability to withstand high temperatures, making the properties of silicon useful for such products as carbide abrasives, silicate enamels, and silicone gaskets and sealants.

Chemical Properties

The chemical properties of silicon include its ability to combine readily with oxygen, and to readily form into either amorphous or crystalline structures at room temperature. Its very high melting point of 2,570° Fahrenheit (1,410° Celsius) makes compounds of the material useful in a wide array of industrial processes. It also alloys readily with metals, such as steel, brass, and aluminum for automotive parts, which makes them stronger and more durable. The mechanical properties of silicon also make it one of the most common elements used in the building trade for everything from caulks to brick and ceramic compounds.

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Industrial Silicon Applications
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Chemical Applications Include

Silicon metal is used to produce silicones, synthetic silica and silanes. Silicone products such as surfactants, lubricant, sealants and adhesives are used in various sectors including construction (e.g., in insulating rubbers), industrial processes (e.g. as an antifoam agent in the oil and gas industry), and in personal care (e.g. cosmetics) and transport (CES, 2016). Silanes are used in the glass, ceramic, foundry and painting industries.

 

Technical Applications Include
Medium Carbon Ferrochrome
High Carbon Ferrosilicon
65 FerroSilicon Carbon
Silicon Aluminum Calcium Alloy

Aluminium alloys
Silicon is dissolved in molten aluminium to improve the viscosity of the liquid aluminium and to improve the mechanical properties of aluminium alloys.

Solar cells
Ultrahigh-purity grade silicon is used for the production of solar panels. Silicon solar cells are the most common cells used in commercially available solar panels.

Electronics
Ultra-high purity grade silicon is used extensively in electronic devices such as silicon semiconductors, transistors, printed circuit boards and integrated circuits. Semiconductor-grade silicon metal used in making computer chips is crucial to modern technology.

Batteries
Currently, only less than 1 kt of silicon metal is used for the graphite anodes of lithium-ion-batteries. This amount and its share on the overall silicon metal demand is expected to increase significantly within the next decade.

Glass and Ceramic
Silicon is used as an important material in the production of glass and ceramics. The heat resistance property of silicone makes the glass and ceramics produced from it more resistant to high temperatures and thermal changes.

 

 
How is Industrial Silicon Produced

As a chemical element, the silicon atom is referred to as the symbol "Si", the atomic number 14 and has an atomic weight of 28. It is the second most abundant chemical element in the earth’s crust, just behind oxygen. Silicon metalloid, also referred to as a semi-metal or metal (although it isn’t one strictly speaking), is best known for its semiconductor characteristics and has been vital in the development of solar energy and electronics, driving digital technology. A semiconductor does not conduct electricity very well in its pure form but, by adding impurities, as is the case in silicon metalloids, it is possible to influence and control electron transport conductivity.
Silicon in its elemental form is not found in nature. It is present together with oxygen and other elements in various minerals. Silicon is typically produced from quartz or quartzite (SiO2), with low content of impurities. Unlike what many sources claim, silicon cannot be produced from fine, powder-like sand. The quartz used in the process is typically sized to 5-100 mm. To produce silicon, oxygen is combined with carbon to produce CO in a complex process with several reaction steps occurring at the same time in an electric arc furnace. The CO gas can be collected or reacted to CO₂ when exposed to air.
Due to the high amount of gas produced in the process (CO and SiO), it is important to have a porous furnace charge that can ensure even distribution of the SiO gas in order to maximize the silicon yield. Therefore, it is a common practice to add significant amounts of wood chips to the furnace. This is also the reason why quartz sand cannot be used since it will clog the furnace. The SiO gas that is not captured in the furnace will escape and oxidize by air to silica fume (microsilica). The carbon used in the process can be sourced from biogenic sources, but all types of carbon sources can in principle be used. Elkem is putting a lot of effort into developing silicon, ferrosilicon and silicon metalloids with the lowest footprint possible, and the target in the climate roadmap is to reach net zero CO₂ emissions in 2050. The process is also very energy-intensive, typically requiring about 10-14 MWh of electrical power to produce one metric ton of silicon.

Accidental Release Measures
 

Personal Precautions, Protective Equipment, and Emergency Procedures
Wear appropriate respiratory and protective equipment specified in section 8. Isolate spill area and provide ventilation. Avoid breathing dust or fume. Avoid contact with skin and eyes. Eliminate all sources of ignition.

 

Methods and Materials for Containment and Cleaning Up
Avoid dust formation. Sweep or scoop up. Place in properly labeled closed containers.

 

Environmental Precautions
Do not allow to enter drains or to be released to the environment.

 

Handling and Storage

 

High Purity Steel Sand Aluminum

Precautions for Safe Handling

Avoid creating dust. Provide adequate ventilation if dusts are created. Avoid breathing dust or fumes. Avoid contact with skin and eyes. Wash thoroughly before eating or smoking. See section 8 for information on personal protection equipment.

 
Electrolytic Manganese

Conditions for Safe Storage

Keep material dry. Store in a sealed container. Store in a cool, dry area. Protect from halogens. See section 10 for more information on incompatible materials.

 

 

 
Common Problem of Industrial Silicon
 

Q: What is silicon and where do i use it?

A: Silicon metal (symbol Si), in its pure form, is a grey metallically lustrous metalloid element. Metallurgical grade silicon is known as silicon metal because of its lustrous appearance. The main uses of silicon metal are in the aluminium and chemical industries (BRGM, 2021). In addition, silicon metal is a strategic raw material used in the renewable energy (photovoltaic industry), in electronic devices, and-with a growing demand in batteries. Silicon metal is listed on the EU critical and strategic raw materials lists 2023.

Q: What is the industrial use of silicon?

A: Silicon is one of the most useful elements to mankind. Most is used to make alloys including aluminium-silicon and ferro-silicon (iron-silicon). These are used to make dynamo and transformer plates, engine blocks, cylinder heads and machine tools and to deoxidise steel.

Q: Why is silicon commonly used in aluminum and copper alloys?

A: Aluminum and copper are some of the most widely used metals in modern alloys, thanks to their abundance and many possible uses. You typically find copper in electronics or electrical wiring for its high conductivity, while aluminum tends to be leveraged for structural items such as cans, airplane parts, and metal sheets for siding or rooftops. Alone, these elements would have limited use, but adding silicon to the recipe can increase their viability in multiple industries while still remaining affordable.
In copper alloys, silicon adds extra fluidity to the metal, allowing it to flow better into casting molds. Copper alloys with silicon are more workable and have increased heat resistance and durability. This is especially useful for artwork and sculptures created with brass because the addition of silicon helps preserve the piece and protect it against heat, corrosion, and impact.

Q: How is industrial silicon made?

A: The basic process for producing silicon has remained unchanged for decades: quartz or gravel (SiO2) is blended with a carbon source and superheated in a submerged arc furnace. As the mix heats, the carbon reacts with the oxygen in the quartz and forms CO gas, thereby reducing the quartz to 99% silicon in molten form.

Q: How is industrial silicon made?

A: The basic process for producing silicon has remained unchanged for decades: quartz or gravel (SiO2) is blended with a carbon source and superheated in a submerged arc furnace. As the mix heats, the carbon reacts with the oxygen in the quartz and forms CO gas, thereby reducing the quartz to 99% silicon in molten form.

Q: What is silicon used in?

A: Highly purified silicon, doped (infused) with such elements as boron, phosphorus, and arsenic, is commonly known as a silicon wafer and is the basic material used in computer chips, integrated circuits, transistors, silicon diodes, liquid crystal displays, and various other electronic and switching devices.

Q: What are 5 common uses for silicon?

A: Highly purified silicon, doped (infused) with such elements as boron, phosphorus, and arsenic, is commonly known as a silicon wafer and is the basic material used in computer chips, integrated circuits, transistors, silicon diodes, liquid crystal displays, and various other electronic and switching devices.

Q: Where do we get silicon from?

A: There are hundreds of silicon-bearing minerals, including quartz, probably the second most common mineral on Earth. Silicon is chiefly obtained from quartz, which is not much more difficult to mine than scooping up sand. Silicon is also obtained from the minerals mica and talc.

Q: What are 3 interesting facts about silicon?

A: Silicon gets its name from the Latin “silex,” meaning flint or hard stone. Originally named “silicium,” the element’s name was changed in the early 1800s to “silicon,” making it more parallel with carbon and boron.
Contrary to what some may think, silicon and silicone are quite different. Silicon is a naturally occurring element, number 14 on the periodic table. Silicone is a synthetic material made of silicon–oxygen polymers used for a variety of applications.
Pure silicon has the same crystal structure as diamond, which is made of carbon – the element that sits above silicon in the periodic table.

Q: Is silicon a rubber or metal?

A: Silicone is generally a liquid or a flexible, rubberlike plastic, and has a number of useful properties, such as low toxicity and high heat resistance. It also provides good electrical insulation. In the medical field, silicone can be found in implants, catheters, contact lenses, bandages and a variety of other things.

Q: Is silicon stronger than rubber?

A: The choice of material in chemical applications will depend however on the exact chemicals that the material will come into contact with. Both materials are used in applications such as piping and tank lining. Natural rubber exhibits much higher tensile strength, tear strength and abrasion resistance than silicone.

Q: Why is silicon so useful?

A: Its low resistance is needed for computing, and silicon is the most common material for semiconductors. Its low resistance also means it's a good material for computers. In addition, silicon is a very stable atom, and it doesn't break easily under high temperatures. The high temperature resistance makes it an excellent choice for semiconductors. In addition, it's a good choice for solar panels and other devices, so it's a great option for solar power.

Q: Is silicon breakable?

A: But the material has its limits, for silicon is a brittle element-a wafer of silicon (the thin disc of silicon and other additives which forms the substrate for the applications mentioned above) shatters into a thousand shards under the slightest load, just like a sheet of glass.

Q: Is silicon a semiconductor?

A: No. Semiconductors are widely used in familiar electric appliances such as personal computers, televisions, smartphones, digital cameras, IC cards, etc. The material most frequently used in semiconductors is Silicon (chemical symbol = Si). Silicon is the second most abundant element on earth after Oxygen. Most Silicon is found in soil and rock, but Silicon is also contained in natural water, trees and plants.

Q: Why is silicon rare?

A: Silicon is rarely found free in nature; it combines with oxygen and other elements to form silicate minerals. These silicate minerals compose more than 90 percent of Earth's crust. Silicates are the largest class of rock-forming minerals on Earth. Silicon dioxide, or silica, typically takes the form of quartz, the most common component of sand. Silicon is also the seventh-most abundant element in the universe.

Q: What is a pure silicon?

A: It is a hard, brittle crystalline solid with a blue-grey metallic luster, and is a tetravalent metalloid and semiconductor. It is a member of group 14 in the periodic table: carbon is above it; and germanium, tin, lead, and flerovium are below it. It is relatively unreactive.
Because of its high chemical affinity for oxygen, it was not until 1823 that Jöns Jakob Berzelius was first able to prepare it and characterize it in pure form. Its oxides form a family of anions known as silicates. Its melting and boiling points of 1414 °C and 3265 °C, respectively, are the second highest among all the metalloids and nonmetals, being surpassed only by boron.

Q: Is silicon a magnetic material?

A: Silicon is a weakly diamagnetic material, where the susceptibility depends on the doping. Measurements of the magnetic susceptibility of semiconductors show that the lattice term, the conduction electrons, as well as electrons trapped on donor atoms contribute to the susceptibility (Sonder and Stevens 1958).

Q: Why is silicon called a semiconductor?

A: Electricity does not conduct in this pure monocrystalline silicon, when silicon is doped with impurities it becomes conductive. But silicon does not have conductivity comparable to conductors, it is very less but much more than that of insulators which is why it is called a semiconductor.

Q: What is the most common source of silicon?

A: Also called silica sand or quartz sand, silica is made of silicon dioxide (SiO2). Silicon compounds are the most significant component of the Earth's crust. Since sand is plentiful, easy to mine and relatively easy to process, it is the primary ore source of silicon. The metamorphic rock, quartzite, is another source. Silicon (Si) is a semi-metallic or metalloid, because it has several of the metallic characteristics. Silicon is never found in its natural state, but rather in combination with oxygen as the silicate ion SiO44- in silica-rich rocks such as obsidian, granite, diorite, and sandstone. Feldspar and quartz are the most significant silicate minerals. Silicon alloys include a variety of metals, including iron, aluminum, copper, nickel, manganese and ferrochromium.

Q: Where does ferro silicon come from?

A: It contains a high proportion of iron silicides. Ferrosilicon is produced by reduction of silica or sand with coke in presence of iron. Ferrosilicon is known to possess good resistance to abrasion, good resistance to corrosion, high specific gravity, and high magnetism, which allows easy magnetic recovery.

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